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    Silica Dust -- The Exposure Limit & Controls

    Cutting, grinding or drilling concrete, brick or stone releases respirable crystalline silica -- and breathing it causes silicosis, an incurable lung disease. The exposure limit and the controls that keep you under it.

    The exposure limit

    Respirable crystalline silica (RCS) OEL 0.1 mg/m3 (cut from 0.4 mg/m3 in 2008)
    Heads-up Industry commentary in late 2025 discussed a NEW lower silica limit phasing in -- do not treat 0.1 as safe headroom; check the current OEL with the DEL
    The regime Regulations for Hazardous Chemical Agents 2021 (silica is a Schedule 2 HCA)

    The controls (in order)

    1. Eliminate or substitute Avoid the dusty method where you can
    2. Engineer it out Wet cutting, on-tool water feeds, local exhaust ventilation for indoor work
    3. Administrative Limit time and the number of people exposed
    4. Respiratory protection (last) An FFP3 or P3 half-mask is the minimum for silica; a comfort paper mask does NOT stop respirable silica

    The duties that go with it

    • Air monitoring must be done by an outside Approved Inspection Authority (AIA), not in-house
    • Exposed workers go on medical surveillance (spirometry and chest X-rays); silicosis is compensable under COIDA
    • Dry-cutting with no respiratory protection can earn a prohibition notice that stops the job on the spot
    Reference only -- not medical or legal advice. The 0.1 mg/m3 limit may be lowered; verify the current OEL with the Department of Employment and Labour before you design controls around it. Verify at labour.gov.za.

    Sources: Regulations for Hazardous Chemical Agents 2021 (OHS Act) · Department of Employment and Labour · NIOH

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